How To Replace Ducane Grill Burners – [7 Ways to Fix Burner]

Thousands and millions of individuals cook or rather prepare meals every day. It can either be for serving one person or an entire family. They can be grills, gas, burners, and many more. In one way or another, they help in getting the food we want ready.

Just the way we take care of our health, we also need to properly take care of our cooking tools. For instance, a Ducane grill burner. If you own one, you know that it helps you, and therefore you are required to maintain it.  It may happen that the grill burners are not working properly and so the need for replacement is vital.

Why replace Ducane grill burners?

For some reason, you may have noticed that your food doesn’t cook properly, or it takes a long time to get ready.  You may have also seen that there is uneven grilling, and either hot or cold spots can cause that. When this happens, it clearly shows that you need to replace your Ducane grill burners.

Also Read: Remove rust from cast iron grill grates

What to avoid?

Never assume that your Ducane burner will repair itself. If broken, then you need to change it. If it has leaks, you need to take the necessary action and get it fixed. If the burners are not working properly anymore, the need for an exchange is essential. Remember, the longer you take before replacing or repairing it, the bigger damage it becomes.


  • Protective gloves
  • New burners
  • Screwdrivers

Replacing Ducane grill burners

Take note that you can order a replacement for a Ducane online or check if you can find them at your local store. Please make sure you get it from a reputable store to avoid buying dupes.

Direction for replacing a Ducane grill burner

Step 1

First and foremost, you must turn off the gas valve. It is a necessary and important step to avoid any gas leaks. Gas leaks are very dangerous and can cause fire and harm to yourself. Make sure you know where to locate your gas shut off valve. Afterward, ensure you remove the cooking grates and the heat distribution plates while lifting them right off.

Step 2

You will be required to pull off the control knobs based on the front of the grill. Here you will need the help of a screwdriver to remove the screws holding the control knob. Once you successfully take off the bezels carefully.

Step 3

Again, you will have to remove the screws holding the control panel cover in place using your screwdriver. In each corner of the panel, you will get one screw. The next step is to take the control board off from the grill. With the screws, you manage to get out, make sure you place them on a flat area or somewhere you can easily access them. You will use them when replacing the new burners on the grill.

Step 4

Take more screws out. At this point, you will remove the screws that hold the manifold in place. Be keen enough not to poke any hoes on the manifold as it carries an important function. Its function is to direct gas from the main gas valve to the burners.

The location of the two screws is on either side of the front of the manifold. Carefully and slowly remove the manifold from the grill.

Step 5

You will take your old burners off the grill and place the new burners on it. You can set the old burners aside or in a bin where you can discard them later. To remove an old burner from a BBQ grill, countercheck if the control knobs turned off completely. By replacing the burner you can use the new Hisencn Stainless Steel Burner, all the tools to replace the burner are available with Hisencn Stainless Steel Burner. So don’t worry

Step 6

Place the manifold on the bucket and replace each screw carefully to their positions. Make sure you screw them back to each hole. Then, take the control panel and cover back on the front of the grill. Replace the screws one more time. Make sure the screws are well and tightly placed back for a perfect fit.

Step 7

The last batch is to push the control knob back in place and make sure you tighten the screws. Put the knobs back on their respective positions and then place the heat distribution. Place it on top of the burner. Afterward, replace the cooking grate, and when done, you can finally open the gas grates. Putting new burners is very easy as you reverse what you did while removing the old ones.

Test the Ducane grill burner

Test your Ducane grill burner if it’s fixed properly and is working. You can light up your burner and check if it produces a good and normal light. You can also test it by preparing a light meal to see if everything is working nicely and in order. You will know you did a great job when you don’t experience yellow flames or if they look even. If you miss a step and get uneven fame, the problem could be on the valve regulator, or you may have forgotten to fix the burner properly.

If you followed each of the steps correctly, your Ducane grill burner would be back to normal. With a good replacement, you are sure to last longer with the burners. Ducane burners take plenty of time before they call for replacing. If you still experience replacing a Ducane grill burner on your own, you can get professional help.


Replacing a Ducane grill burner is something you can do by yourself.  Following the instruction manual makes it easy to disconnect and remove the old burners. To place the new burners, all you have to do is reverse the steps followed in eliminating. Perform these steps in an open area with good lighting. This way, the parts will be visible when screwing and unscrewing.

Replacement parts are available both online and locally on the market. You can never run out of a good replacement burner for your Ducane grill if you get a reputable dealer. It would be best if you don’t break a bank when replacing your burners.

About Sebastian Hoffmann

I'm Sebastian Hoffmann, and I'm a chef. I live in Fulton, New York. And I like to cook using all kinds of kitchen utensils and food items. I keep discussing new cookware and recipes so you can benefit from my experience. I discuss all cooking utensils, indoor and outdoor grills, and appliances I use. I would also like to experiment with what kind of things would be delicious to use in cooking. If you have a strong desire to know about these and are a food lover, you have come to the right platform. Stay with us. Thanks.

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